45x90mm 45 Series T-Slot Aluminium Extrusion Profile – Cut To Size
- 45x90mm 45 Series T-Slot Aluminium Extrusion Profile is the perfect solution for your next project. Designed with versatility and durability in mind, our high-quality T-Slot compatible aluminium profile is ideal for a wide range of applications. From framing systems to machine guarding, workstations to display stands, as well as CNC machines and 3D printers, this reliable and easy-to-assemble extrusion provides a strong foundation for any build. Use the potential of our 45×90 aluminium extrusion for your industrial applications, products and automated systems. Key Features High-Quality Material: Made from 6063 T-5 Aluminium, a material known for its impressive strength-to-weight ratio and long-lasting durability. This high-grade aluminium ensures a strong yet lightweight structure, suitable for a multitude of applications. Additionally, the clear anodised finish enhance the material’s durability and offers an aesthetic that fits seamlessly into your project’s design. Ease of Assembly: The T-Slot design of our aluminium extrusion facilitates straightforward assembly. With compatibility for a variety of connectors and accessories, this design offers flexibility and efficiency, simplifying the construction process to fit your specific needs. Versatility: Our aluminium extrusion is compatible with the Bosch industry standard design. Making it compatible not only with our own extrusion and accessories, but a wide range of other systems. Customisable: To cater to your unique requirements, we offer multiple customisations to suit your specific needs. We provide custom lengths, diagonal cutting, and tapping services to ensure that our extrusion perfectly fits your project’s demands. Furthermore, the nature of aluminium extrusion itself allows for easy customisation and modification, giving you the freedom to adapt the extrusion to your requirements. Dimensionally Accurate: Manufactured with precision and attention to detail, it meets exact dimensional specifications. With tight tolerances and consistent dimensions across each extrusion, you can be confident that our aluminium profile will fit together effortlessly with compatible components and accessories. Application Our Bosch compatible T-Slot aluminium extrusions are versatile and essential for a wide range of applications in Industrial, Research and DIY projects. They are perfect for constructing custom frameworks, workstations, machine guards, enclosures, jigs and automation systems. The modular design allows for easy assembly and reconfiguration, providing a robust solution for rapid prototyping and structural applications. Whether you’re building a complex assembly line or a simple workbench, T-Slot extrusions provide unmatched flexibility, durability, and strength. Compatible with a variety of accessories and connectors, they offer endless possibilities for customisation and expansion, making them the ideal choice for manufacturers, researches, and tinkerers alike. Our Bespoke Customisation Services Discover the convenience and precision of our bespoke customisation services, designed to help you achieve the perfect fit for your 45×90 aluminium extrusion needs. Our range of services includes: Cut To Size: We provide precise cutting services to ensure your aluminium extrusion meets your desired length with an accuracy of /- 0.2mm. This level of precision guarantees a seamless fit for your project requirements. Angle Cutting: Our skilled team can perform diagonal cuts at angles of up to /- 60 degrees, providing you with the flexibility to create unique shapes and configurations for your projects. M12 Tapping Service: To further enhance the assembly process, we offer an M12 Tapping Service, allowing for easy and secure connections between extrusions and other components. With our tailored customisation services, you can be confident that your 45×90 silver aluminium extrusion will be expertly modified to fit your project’s specific needs, ensuring a smooth and efficient assembly process.
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- Need this Tool Customized?
Need This Tool Customized?
Every machining application is different. If this tool is close to what you need but not an exact fit, General Cutting Tools can help modify it for your specific job, machine, material, or production requirement.
We work with CNC shops, industrial manufacturers, tool rooms, and production facilities to provide tool modifications that improve fit, function, performance, and efficiency. Whether you need a small adjustment or a more specialized cutting tool solution, our team can review your requirements and recommend the best option.
Custom tool modifications can help reduce setup time, improve accuracy, extend tool life, solve clearance issues, and support more consistent production results.
Common Tool Customization Options
Diameter and OD Modifications
We can modify tool diameters to better match your application requirements, including cutting diameter changes, OD modifications, pilot diameter adjustments, step diameters, and shank diameter modifications.
Bore Modifications for Saw Blades
Custom saw blade bore modifications are available for hole diameter changes, pinholes, mounting holes, and keyway cutouts to help match your machine setup and cutting requirements.
Length Adjustments
Tools can be modified for specific reach, clearance, or setup needs. This may include overall length changes, flute length adjustments, reduced neck sections, extended reach designs, or shortened tools for improved rigidity.
Shank Modifications
Shank modifications can help ensure the tool fits properly in your holder, spindle, or machine setup. Common options include shank diameter changes, flats, Weldon flats, reduced shanks, and custom holding requirements.
Radius, Chamfer, and Corner Changes
We can customize corner radius, chamfer angles, edge breaks, and other profile details to meet part print requirements or improve cutting performance.
Step Tool Modifications
For applications that require multiple diameters or operations in a single tool, we can create or modify step tools to help reduce tool changes and improve production efficiency.
Flute and Cutting Edge Adjustments
Depending on the tool and application, flute length, cutting edge geometry, end cutting features, relief angles, and cutting edge shape may be modified to improve chip evacuation, cutting action, and tool performance.
Regrinding and Resharpening
Many cutting tools can be reground or resharpened to restore performance, extend tool life, and reduce replacement costs.
Custom Profiles and Special Forms
For unique part features, we can help provide special forms, custom profiles, custom radii, counterbores, countersinks, keyseat cutters, form tools, and other application-specific tooling solutions.
Material-Specific Tool Adjustments
We can help modify or recommend tooling based on the material being machined, including aluminum, brass, bronze, plastics, stainless steel, hardened steel, cast iron, composites, and other industrial materials.
Have a Drawing, Sample, or Part Print?
Send us your print, sketch, CAD file, photo, tool number, sample, or application details. For the fastest quote, include the material being cut, quantity needed, required dimensions, tolerances, and any machine or holder requirements.
Coating Options
Tool coatings can be selected or added to improve wear resistance, heat resistance, lubricity, and performance in specific materials such as steel, stainless steel, aluminum, cast iron, and high-temperature alloys.
Request a Custom Tool Modification
Need this tool changed for your application? Contact General Cutting Tools today to discuss your custom tooling needs. We can help you find the right solution for your machine, material, and production goals.
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